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Product data: 14.10.2026
Conversion specification
Base vehicle: closed panel van, low roof, sliding door on the right or on both sides, hinged rear doors or tailgate
Delivery code: AHKA0
The Kerstner frozen goods conversion for the Mercedes-Benz Vito combines the highest insulation performance with consistent
practicality – developed and manufactured for everyday use in
food and chilled goods transport.
The conversion achieves a K coefficient of below 0.4 W/m²K and
is classified as “heavily insulated” under ATP requirements.
This is made possible by the seamless connection of all insulation elements – including at
the sliding door – without gaps or thermal bridges.
The electric refrigeration system reliably maintains the
temperature range from 0 °C to -20°C throughout the entire
journey with a maximum of one door opening per hour.
The polyurethane insulation components are water-repellent,
antibacterial and impact-resistant, and meet the requirements
of the ATP and HACCP guidelines. The easy-to-clean
surface reduces the effort required to maintain hygiene in day-to-day operation.
Thanks to its computer-optimised fit, the conversion provides a
usable load volume of 4.5-5 m³ with unobstructed
clearance between the wheel arches, suitable for loading
Euro pallets.
Variants and load space
long 3200L tailgate
Front-wheel / rear-wheel / all-wheel drive
| Wheelbase | 3200 mm |
|---|---|
| Load compartment length | 2230 mm |
| Width between wheel arches | 1210 mm |
| Upper width | 1380 mm |
| Interior height | 1115 mm |
| Evaporator height | 100 mm |
| E2 crates | 50 |
| Euro pallets | 2 |
| Compatible refrigeration units | Thermo King E200e max 50 |
long 3200L hinged rear doors
Front-wheel / rear-wheel / all-wheel drive
| Wheelbase | 3200 mm |
|---|---|
| Load compartment length | 2230 mm |
| Width between wheel arches | 1210 mm |
| Upper width | 1380 mm |
| Interior height | 1115 mm |
| Evaporator height | 100 mm |
| E2 crates | 50 |
| Euro pallets | 2 |
| Compatible refrigeration units | Thermo King E200e max 50 |
Refrigeration
Temperature range: on request
Thermo King E200e max 50
External · Stationary refrigeration: included
– Fully electric transport refrigeration unit for cooling and heating, 12 V
– Ultra-flat ES150 evaporator
– Split unit for roof installation
– Refrigeration while driving, 12 V; the compressor is electrically driven at 12 V DC
– Mains operation via a 230V/1PH CEE connection (L+N+PE-6h connector), cable available as an option
– In-cab remote control with digital thermometer
The remote control and temperature recorder are installed in the existing available DIN slot. Otherwise, they are installed at a location we consider suitable. Subsequent changes can be made and will be charged according to the work required.
– Automatic hot-gas defrost
– Electric thermostat
Application: chilled and frozen goods transport
Type: roof-mounted unit
Refrigeration capacity: 1050 Watt at -20°C
Operating voltage: 12 V
Max. current draw: 132A
Airflow: 1150 m³/h
Refrigerant: R452a
Installation height: +187mm
Note: – Effective refrigeration capacity at an ambient temperature of 30 °C under ATP conditions: 2000 Watt at 0 °C, 1050 Watt at -20 °C – Heating capacity: 2000 Watt at +18 °C / -18°C ambient temperature
Standard equipment
- Kerstner insulation (K coefficient = 0.33)
- Electric refrigeration system
- Aluminium floor panel with all-round aluminium impact protection
- All-round drainage channel with 2 water drains
- Lashing rails on the right, left and front wall (wheelbase 3430: 2x additional upper lashing rails)
- LED interior light
- Reinforced tailgate struts for versions with a tailgate
Vehicle codes
Required codes10 items
- D50 – Full bulkhead
- E28 – Additional battery for retrofitted electrical equipment
- ED4 – AGM battery 95AH
- ED5 – Parameterisable special module
- EK1 – Terminal strip for electrical connection
- FF2 – Additional DIN slot requested for temperature recorder
- M60 – Alternator 14V / 250 A (rear-wheel/all-wheel drive)
- V96 – Load compartment lining deletion
- X30 – Complete vehicle registration document, Part II
- Z41 – Registration as a goods vehicle
Excluded codes9 items
- FY1 – Anti-theft package
- LC2 – LED strip in the load compartment – can be removed –
- RR6 – Spare wheel with jack
- V43 – Wooden floor
- VA2 – Load compartment lining up to roof height (wood)
- W16 – Fixed front left window in side wall/sliding door
- W17 – Fixed front right window in side wall/sliding door
- W29 – Fixed rear window
- W78 – Window in tailgate/rear door with wiper and washer
Equipment and accessories
Required accessories
Parameter configuration
Required accessories · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
TÜV assessment / Stage II certificate of conformity (COC)
Required accessories · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Required for submission at registration Quantity: Default 1, Minimum 1 piece
Optional accessories
ATP certificate FRCX
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
PVC strip curtain for the rear opening
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
PVC strip curtain for the sliding door
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Shelf
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Shelf set – 2 shelves
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Telescopic load restraint bar, 1 piece
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Telescopic load restraint bars (set of 2)
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Lashing strap package (2 straps)
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Non-slip load floor mat
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Non-slip mat for shelf
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Lashing rail set around the upper level, RA 3200
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
Surcharge for 2nd sliding door
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
We additionally recommend using PVC curtains Quantity: Default 1, Minimum 1 piece
Telescopic load restraint bar, 1 piece
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Transsafe load restraint bar, universally usable in all Airline rails Quantity: Default 1, Minimum 1 piece
Telescopic load restraint bar package, 2 pieces
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Transsafe load restraint bar, universally usable in all Airline rails Quantity: Default 1, Minimum 1 piece
Lashing strap package (2 straps)
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Quantity: Default 1, Minimum 1 piece
DIN slot supplied by Kerstner if not fitted at the factory
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Position chosen at Kerstner’s discretion according to available cab space
Thermo King Touchlog Premium temperature recorder
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50
Blue Box Lite
Optional · Suitable for: long 3200L tailgate / Thermo King E200e max 50; long 3200L hinged rear doors / Thermo King E200e max 50



